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Waste Heat-Type Concentrator

 | Shincci  Global

Drying Technology

 | Shincci  Global Drying Technology

中文

Waste Heat-Type Concentrator

We solution for:

Continuous evaporation concentration in industries pharmaceuticals, chemicals, bioengineering, environmental engineering.

Special to four-effect concentration technology with low temperature

SHINCCI for your satisfication:

Low temperature evaporation in range of 20~60 degrees 

Saves 75% energy comparing to one-effect evaporation.

Can effectively control discharge concentration

Live concentration monitoring control can realize automatic discharge.

Have the vacuum concentration technology:

Concentration of herb extraction

Concentration of juice extraction

Essential oil distillation for medical treatment

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  • General Process
  • Principle
  • Models
  • Project

A large amount of feed liquid is intake by the concentrator machine under negative pressure, and a small amount of thickened liquid is discharged by pump after treatment; condensed water is forced out by the water pump.


 Energy Consumption Analysis&System Comparison

The production range of four- effect concentrator is between 7 and 200T/D.


Machine Type

Three-Effect
Steam Evaporator

MVR Evaporator

Four-Effect
Heat Pump  Evaporator

Four-Effect
Waste-Heat  Evaporator

Energy consumptionper
ton of evaporated water

High

Medium

Low

Low


0. 4 tons steam+15 kWh electric energy+1 ton cooling water

90 kWh electric energy

70 kWh electric energy

40 kWh electric energy

Operating expensesper
ton of evaporatedwater

$19/T

$10/T

$8/T

$4.5/T

Maintenance

1. easy to scale and scorch

2.easy to scale and scorch

3.Huge maintenance workload and cost

4.Corrosion risk increased dueto high temperature

5.Working life Shortened

1. easy to scale and scorch

2.easy to scale and scorch

3.Huge maintenance workload and cost

4.Corrosion risk increased dueto high temperature

5.Working life Shortened

1.Clean Heat exchanger surface

2.Simple maintenance and minimized cost

3.Corrosion risk decreased
dramatically due to Low temp.

4.Working life extended

1.Clean Heat exchanger surface

2.Simple maintenance and minimized cost

3.Corrosion risk decreased
dramatically due to Low temp.

4.Working life extended

Treatment Effect

Material ingredients destroyedin high-temp.

Material ingredients destroyedin high-temp.

Material ingredients preserved
in low temperature

Material ingredients preserved
in low temperature

As Multi effect evaporator /Juice concentrator/Herb extraction machine




① The one-effect feed liquid is heated by the heat source in vacuum and then boils and evaporates, and the low-temperature steam is cooled into condensate by the two-effect condenser and discharged outside the machine;

②After being concentrated by the one-effect evaporation, the feed liquid enters the two-effect evaporation chamber. The two-effect feed liquid is heated by the two-effect heater and then boils and evaporates. The low temperature steam is cooled into condensate by the three- effect condenser and discharged outside the machine;

③The feed liquid enters the three-effect evaporation chamber after being concentrated by the two-effect evaporation. The three-effect feed liquid is heated by the three-effect heater and then boils and evaporates. The low-temperature steam is cooled into condensate by the four-effect condenser and discharged outside the machine;
 

④ After concentration by three-effect evaporation, the feed liquid enters the four-effect evaporation chamber. The four-effect feed liquid is heated by the four-effect heater and then boils and evaporates. The low temperature steam is cooled into condensate water by the cooler and discharged outside the machine;

⑤ The cooling heat is discharged from the engine through the cooling system;

⑥ The feed liquid passes through one- effect, two- effect and three-effect. After multi-effect concentration, it is discharged outside the machine.


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PROJECT INFO

Sludge Type:
Dewatering Type:
DS Rate--for liquid sludge inlet to dewatering machine (Only needed when we are expected to offer dewatering machine):%
Inlet sludge: Tonne(s)/Day
Inlet moisture: %
Outlet moisture: %
Working hours:Hour(s)/Day